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Anchors and Grouts

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CloGrout GP60

CloGrout GP is a ready to use grouting agent which produces a non-shrink and free flowing grout on mixing with water onsite. Thickness of up to 100mm can be obtained through CloGrout GP60. The product consists of cement, chemical additives and graded fillers. It requires less water and ensures early strength gain. The graded fillers produce a consistent grout paste for application.

Uses

GloGrout GP 60 is used at locations at with minimal space in between the base plates. Surface or regions that need to withstand both static and dynamic loads requires high precision grouting. Generally employed for industrial grouting of air compressors, industrial machines, boiler feed pumps and turbine base plates; it is also used in masts, steel anchor bolts, fence posts and various ranges of fixings.

Advantages

  1. Absence of metallic content ensures non-staining surface.
  2. High contact level with load bearing area due to free flowing property.
  3. Onsite batch preparation reduces preparation time.
  4. Shrinkage in plastic state is compensated by gaseous expansion system.
  5. Increased strength leads to durability of grout.
  6. Quick setting and fast strength development.

Application Instructions

Surface Preparation

Foundation Surface
The application surface has to be free of oil, wax or grease contamination. It should also be free of any dirt or loose particles. Cut the surface to a solid base if it is defective. Make sure the bolt holes and pockets are free of any dirt or construction debris.

Pre-Soaking
Saturate the application surface with clean and clear water at least hours before application of CloGrout GP60. Drain off any excess water before grouting and make sure to air blow bolt holes and pockets before application.

Base plate
Make sure that the base plate is clean and free from grease, oil, or scales. Allow for venting of isolated spots through pressure relief holes.

Levelling shims
Treat the surface with thin layer of grease after the shims are removed after grouting.

Formwork Design the form work to be leak proof. Use a rubber strip or a foam sealant between the joints and under the form work. Ensure provision for exits in form work after pre-soaking.

Mixing and Placement

Mixing
Use a mechanical grout mixer for better results. In case of quantities up to 50kg, use a slow speed drill fitted with suitable paddle for mixing. Heavy duty mixer is required for larger volumes. Ensure adequate labor to carry out uninterrupted work flow.

Grout Consistency
The consistency of grout depends on the required characteristictics and proportionate water quantity recommended for 25kg of CloGrout GP60. Add 4.5L of water to flowable mixture and 4.125L of water for pourable mixture.
Accurately use the recommended quantity of water. Thoroughly mix the content of CloGrout GP60 with water for 5 minute till a smooth and even consistency is obtained.

Placing
The mixed grout has to be placed with 20 minutes to achieve full benefit. It can be placed at thickness up to 100mm in single pour. For thicker grouts, use graded 10mm aggregates to reduce building up of heat. Continuous grout flow is necessary.

Curing
Curing has to be carried out with clean water using a curing membrane or hessian cloth. Prevent excess water and rainfall.

Limitations

Low Temperature Working
Placement of CloGrout GP60 at low temperature of 10ºC will increase the setting time. So, use warm water to enhance early strength development.

High Temperature Working
Use cool water for grout preparation when the temperature is above 40ºC.

Packaging
CloGrout GP60 : 25kg moisture resistant bag.

Coverage
Approximate yield of 25kg of CloGrout GP60 is
Pourable : 12.5L
Flowable : 13.3L

Cleaning
Wash the equipment and tools immediately after use with water. Remove hardened material manually.

Safety Precautions

Health and Safety
Contact with the skin and eyes, and dust inhalation should be avoided. Must not be swallowed or inhaled. Wear suitable protective gear, gloves, eye or face protection and dust mask. In case of contact with skin, it should be washed with clean and clear water. In case of eye contact, rinse immediately with water and seek medical advice immediately.

Fire
CloGrout GP60 is non-inflammable.

Shelf Life
The shelf life of CloGrout GP60 is 6 months provided it is kept unopened in dry condition.


CloMix 101

Clomix 101 is a gaseous, expansive and plasticizing powder admixture additive for cementitious grout systems. It is employed where reduced water/cement ratio is required. It provides high flowability and pumpabability for pressure grout mix.

Uses

CloMix 101 is used in various applications namely

  • Cable duct grouting.
  • Cavity filling, tunnel lining grouting.
  • Filling gaps between precast elements.
  • Honeycombs filling by pressure grouting.
  • Pumping up the electric chases & plumbing.
  • Non-shrink infilling grouts.
  • Bed plate grouting.

Advantages

  1. Plasticizing action: Reduces water demand, strength improvement; provides high fluidity, low permeability and long term durability in grouts.
  2. Non-metallic: No iron content to corrode and cause staining or deterioration due to rust expansion in the grout.
  3. Non-Shrink: Gaseous expansion system compensates shrinkage in plastic stage. Chloride free: Composition gives high early strength development in grout system.
  4. Compatible with all type of OPC Cements and wide range of chemicals.

Application Instructions

Surface preparation
All areas to be grouted must be clean and free from oil, grease contamination. Remove loose materials and dirt by oil free compressed air. All concrete surfaces that come in contact with the grout must be thoroughly saturated with clean water for a minimum of 6 - 12 hours before placement of grout. Remove all excess water from the packets and voids before grouting.

Mixing
Employ a mechanical grout mixer for better results. In case of less quantity of up to 50kg, use a slow drill fitted with a mixing paddle. For bigger quantities, use a high volume drum mixer. Make sure the mixing capacity of the machine and labor are in sufficient to ensure continuous grouting operation. Measure the recommended quantity of water before using in the mixer. Ensure a uniform and consistent liquid is achieved.

Application
The surface to be grouted should be clean and free of dirt. It should be pre-wetted and the surface area should be kept to minimum. Place the grout within 20 minutes of mixing to achieve best results of expansion process. Adopt usual pumping or placing procedures and ensure a continuous operation for better grouting.

Curing
The application area should be cured with water or curing membrane or hessian cloth after the grouting operation performed using CloMix 101.
Proposed Mix

Note: For grout, mortar or concrete mixes with an aggregate/cement ratio more than 1, 4 x 225g units of Clomix 101 per 100 kg of cement must be used.

Packaging
CloMix 101: 225g packets and a carton of 25 packets of 225g each.

Dosage
225g per 50kg of OPC Cement.

Effects of Overdose
Drastic overdosing increases expansion and causes frothing.

Cleaning
All tools and equipments should be washed immediately with fresh water to remove left out slurry completely. And dried slurry can be removed mechanically.

Contact Clov’s Technical support team for more information in the below provided address.

Safety Precautions

Health and Safety
Contact with the skin and eyes should be avoided. Must not be swallowed or inhaled. Wear suitable protective gear, gloves, eye or face protection and dust mask. In case of contact with skin, it should be washed with clean and clear water. In case of eye contact, rinse immediately with water and seek medical advice immediately. For more details on product safety / application process clarification contact our Technical support team at the below provided address.

Fire
CloMix 101 is non-inflammable.

Shelf Life
The shelf life of CloMix 101 is 6 months provided it is kept unopened in cool and dry condition.


Clotile EPX Grout

CloTile EPX Grout is a blend of specially selected cements, fillers and synthetic epoxy resin. It comprises of 3 components Base, Hardners and Fillers. When mixed together, it readily blends to produce a smooth creamy paste and is mould resistant. CloTile EPX Grout can be used along with tile adhesives.

Uses

CloTile EPX Grout is a high quality grout for the any types of tiles or granite. It can also be used for fixing of old cementitious grouting. It can also be employed as a grout for high resistance areas like factories, laboratories, food plants, chemical industries and also in kitchens, bathrooms, shower stalls, swimming pools and other wet areas.

Advantages

  • Easy and fast application
  • Best suited for any site conditions.
  • More open wet time.
  • Better slip resistance.
  • Higher Adhesion strength.
  • Waterproof.
  • Can also be used in submerged conditions.

Application Instructions

Surface Preparation
The application surface has to be sound, solid and be thoroughly cleaned prior to the application of CloTile EPX Grout. The application surface shall be cleaned using degreasing chemicals. Any traces or stains of oil or grease should be removed using a detergent or an organic degreaser. Any foreign material in existing surface should be removed physically.

Mixing
Mix the CloTile EPX Grout in the ratio as mentioned on the package. The base, hardner and filler materials are pre weighed for proper proportions and the same has been packed in each kit. It is advised that the mixing shall be carried out in the proportions based on the site conditions and pot life. To mix them, use a slow drill fitted with a mixing paddle. Continue mixing until a consistent and lump free paste is achieved.

Cleaning
CloTile EPX Grout should be removed immediately from equipment, tools and mixers with clean water after use. Remove the cured material mechanically

Limitations
CloTile EPX Grout should not be used when the atmospheric temperature is below 5°C and falling. The adhesive should not be exposed to moving water during application..

Application
CloTile EPX Grout should be spread on the substrate surface to a uniform thickness of 2-3mm, and then combed horizontally using a serrated trowel. Firmly Place tiles onto the adhesive bed, ensuring good contact with a twisting motion. Only spread to areas which can be tiled within the adhesive’s open wet time.

Joints
A minimum spacing of 2mm should be left around each tile while fixing the ceramic tiles.

Finishing
Remove excess material with a damp cloth before the material has been set.

Packing Size
A 1o kg kit which comprises of Base, Hardener and Filler gives approximately, 5 litres of application material.

Coverage
50 Sqm – 55 Sqm for 2mm spacers of 150x150x5 mm tile on a theoretical condition which may vary up to 5-6 Sqm in coverage depending on the workmanship.

Safety Precautions

Health and Safety
Instructions Contact with the skin and eyes, and dust inhalation should be avoided. Wear suitable protective gear, gloves eye or face protection and dust mask. In case of contact with skin, it should be washed with clean and clear water. In case of eye contact, rinse immediately with water and seek medical advice immediately.

Fire – Flash Points
Epoxy Grout Base and Hardener : Over 100 degree C
Epoxy Grout Filler: Not applicable

Shelf Life
The Shelf Life of CloTile EPX Grout is 12 months provided the pack is unopened. Stored in a dry condition.


CloTile GF

CloTile GF is a high performing cementitious tile grout. It is a mixture of carefully selected organic polymers along with cements and fillers. This cementitious grout is prepared by just adding adequate amount of clean water into it. It readily blends to form a grey creamy smooth paste ready for application.

Uses

CloTile GF is cementitious tile grout is highly economical and ready to use product. It can be used for all types of tiles irrespective of its thickness and sizes. The coverage achieved for the quantity makes the product more efficient when compared with other products.

It can be employed as a grout for dry tile joints in kitchens, bathrooms, shower stalls, swimming pools and other wet areas.

Advantages

  • Best suited for Indian working conditions.
  • Good open wet time.
  • Better slip resistance.
  • Higher Adhesion strength.
  • Waterproof.
  • Can also be used in submerged conditions.

Design and Mix Precautions

The product is designed to be a universal product for all colour of tiles which makes the users to make his selection to match his requirement. The mix proportions shall be carried out based on the instructions given below to gain full performance of the product.

Application Instructions

Surface Preparation
The tiles which takes CloTile GF has to be fixed firmly with the completion of proper curing time. The gaps have to be less than 4mm and dust free and be thoroughly cleaned prior to application of CloTile GF. Any traces of cement mortar, stains of oil or grease should be removed using cleaning agents. Any foreign material in existing surface should be removed physically.

Mixing
The CloTile GF is mixed in the ratio 3 : 1 with clean potable water by weight. The grout powder shall be poured into a dust free dry Tasla, pour 3 parts of water to 1 part of grout and mix the mixture using a paddle until the lump free and homogenous paste is achieved. Scarp out all the sides of the Tasla to mix evenly and avoid wastage of the product.

Adjust the water quantity slightly to obtain the required uniformity if required.

Cleaning
CloTile GF should be removed immediately from equipment, tools and mixers with clean water after use. Remove the cured material mechanically

Limitations
CloTile GF should not be used when the atmospheric temperature is below 5°C and falling.

Packing
Size CloTile GF : 5kg and 25kg bags

Coverage
50 m per kg at 3mm spacers for 5mm thick tile.

Safety Precautions

Health and Safety
Instructions Contact with the skin and eyes, and dust inhalation should be avoided. Wear suitable protective gear, gloves eye or face protection and dust mask. In case of contact with skin, it should be washed with clean and clear water. In case of eye contact, rinse immediately with water and seek medical advice immediately.

Fire
CloTile GF is non-flammable.

Shelf Life
The Shelf Life of CloTile GF is 12 months provided the pack is unopened and stored in a clean, dry condition.

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